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Batteries / Embedded Battery Packs

Embedded Battery Packs

Embedded Battery Packs — New Journey application illustration

Embedded battery packs need to fit the device's electrical design and internal space. This catalogue groups options into 3.7V, 7.4V, 11.1V and 12V-class families, with LiPo and LiFePO4 groups identified separately. Choose a family, then check the precise model specification and connection details.

Start with the voltage window

The equipment must tolerate the battery's changing voltage across its usable charge range. Review start-up demand, normal load, standby consumption and the point at which the device shuts down. Capacity alone does not determine whether a pack will power the device reliably.

Leave room for integration

The available cavity must accommodate the pack, protection electronics where fitted, wires and strain relief. Share a drawing with dimensions and connector locations. Charging, temperature sensing and sample acceptance tests should be considered before the product enclosure is finalised.

Frequently asked questions

Can I choose a cylindrical-cell pack or a pouch-cell pack?

Check the internal space and mounting method first. Cylindrical-cell arrangements and pouch-cell packs occupy space differently. Send a dimensioned drawing, the required voltage and the load profile so that the cell format, protection board and wiring can be reviewed together.

How can I estimate the operating time of an embedded battery pack?

Use energy and the equipment's average power over its actual duty cycle. Nominal watt-hours are approximately nominal voltage multiplied by amp-hours. Usable runtime is lower than a simple nominal-energy estimate when conversion losses, voltage cut-off, temperature and ageing are included.

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Embedded Battery Packs

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